DA/DAS MUFFIN DEPOSITOR MACHINE

Machine for dosing muffins, cakes, custards and other baked goods, dairy products and precooked foods.

1- DISPLAY:

Configure all of the machine’s functions in a simple and visual way.

2- HEAD AND HOPPER:

Detachable and interchangeable. Facilitates cleaning.

3-DOSING SYSTEM:

Pneumatic or with servo motor.

4- FRAME:

Lightweight. Facilitates cleaning of the machine.

5- NOZZLES

Wide range of nozzles to deposit a variety of products.

6- CONVEYOR AND TRAYS

Customisable according to product and/or production needs.

MUFFINS •  CAKES  • SPONGE CAKES • PLAIN MUFFINS • LARD SHORTBREAD  • SWEET FLATBREADS • POUND CAKES • MAYONNAISE • MARBLE CAKE • YOGHURT • CUSTARDS • MOUSSE • SAUCES •  SHAKES • CREAMS • PRODUCTS WITHOUT SOLIDS

DA-det-dosificado

GENERAL CHARACTERISTICS

  • The Formex Automatic Muffin Doser Machine is suitable for making muffins, cakes and sponge cakes, as well as other products with soft or semi-soft dough, in an automatic, fast and comfortable way.

  • The volumetric depositing is precise and guarantees the same amount in all nozzles. Homogeneous product.

  • Flexible and expandable.

  • Quick and easy change of the different accessories for multi-product work.

  • Made of AISI304 stainless steel and materials suitable for the processing of food products.

  • For semi-automatic productions and/or those with a higher degree of automation since the machine can be attached to a conveyor belt or production line.

PNEUMATIC DOSING OR WITH A SERVO MOTOR

  • The dosing volume and speed are independent and adjustable
  • The doser system doesn’t harm the dough and offers us the option of working with products of different viscosities. The design of the nozzles allows us to deposit liquid dough, avoiding any dripping between the trays.
  • The DA Automatic Doser Machine offers volumetric dosing in its different versions, for both the DA (pneumatic) and the DAS (with servo motor) versions. The following table compares the main advantages of using a servo motor.
  • DAS – SERVO MOTOR DEPOSITOR MACHINE
    • Volumetric dosing is regulated through the touch screen. Servo motor dosing replaces the mechanical stops and pneumatic adjustments, making the machine faster, smoother and more precise during operation.
    • Thanks to the servo motor, the user can control countless parameters electronically with a high level of reliability and efficiency.

HMI PANEL FOR INTELLIGENT PRODUCTION MANAGEMENT

Through the touch screen we can control all of the machine’s functions:

  • Recipe programming (create, rename, delete, duplicate).
  • Management with multi-users and passwords with different access levels according to rank.
  • Number of rows per tray and distance between products.
  • Trays are moved forward, being positioned for filling and exiting upon completion.
  • Option to create dosing patterns to adjust them to the different trays.
  • Electronic control of tray presence, when the tray reaches the end of the conveyor belt the machine stops until the tray is removed.
  • Single-dosing function for weight adjustment.
  • Multi-dosing function: dosing is repeated in the same position on the tray.
  • Independent conveyor function.
  • Anti-drip control.
  • Self-cleaning function.
  • List of alarms that occurred on the machine.
  • Control of activated automated inputs and outputs.

DOSING NOZZLES

  • DOUBLE PRODUCT OUTLET

  • DONUT DOSER

  • DOUBLE DOSER

  • OFF-CENTRE NOZZLES

  • FLAN DOSER

  • NOZZLE WITH SPRINKLER OUTLET

The machine can be used with different types of nozzles, adjustable nozzles with a variable centre, higher caliber pistons, anti-drip nozzles, etc.

TRAYS AND MOULDS

  • FOR TRAYS OF DIFFERENT SIZES

  • FOLDING CONVEYOR BELT

In addition to the standard tray width configuration of 40 cm, 45 cm, 60 cm or 80 cm, other tray sizes can be manufactured. The conveyor belt can be adapted to flat trays, paper trays or different conveyor systems and different types of moulds. A tray loader can also be added

HOPPER

  • DOUBLE TANK

  • HEATED HOPPER

The standard hopper can be exchanged for one with a larger capacity, it can be heated to work with products such as chocolate, and it is even possible to add another hopper to work with two flavours of fillings.

  • Option of using hoppers with different capacities.
  • The heads can be interchanged with different configurations in terms of outlets and volumes.
  • Removable, facilitates cleaning.

TOPPING

  • TOPPING CONVEYOR BELT

  • TPS

  • SUGAR TOPPING

Different topping applicators can be attached to the machine. For decorating with chocolate pearls, seeds, pieces of walnut, sugar and other decorations. More information about topping units.

TECHNICAL DATA SHEET

DA/DAS MODELS40 / 40XL45 / 45XL60-65 / 60XL-65XL80 / 80XL
Tray width (cm)404560-6585
Maximum speed (seconds/cycle)2.9 variable value according to the amount of product to be dosed and type of dough
No. of dosing nozzlesto be chosen
Dosing regulationfrom 5 to 65 cc
Hopper capacity506570 / 7590
Measurements WxDxH (cm)*201 x 86 x 145201 x 91 x 145201 x 106 x 145 /201 x 111 x 145251 x 126 x 145
Weight (kg)180202240 / 250280
Drive motor (kW)0.18
Single phase voltage (V)220
MA – power consumption (kW)0.75
MAS – power consumption (kW)1.5
MA – air consumption (L/min)190190230230
MAS – air consumption (L/min)50
Pressure (compressor required)6 bar

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